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Antistatic Seamless PTFE Fusing Machine Belts
Revolutionize your garment assembly and textile lamination workflows with our industrial-grade antistatic seamless PTFE fusing machine belts. Engineered to completely eliminate the structural vulnerabilities of legacy jointed belts, these technical endless Teflon fusing belts are continuously woven as a single, uninterrupted cylinder utilizing high-strength fiberglass or premium aramid (Kevlar) matrixes before undergoing high-temperature PTFE immersion. This unique jointless architecture guarantees absolutely uniform thickness and balanced tension distribution across the entire belt width, permanently conquering common industrial headaches like lateral tracking drift, speed fluctuations, and premature splice ruptures. Featuring a pristine, non-marking surface paired with superior anti-static electricity mitigation, our seamless conveyor belts prevent delicate interlinings from static clinging, ensuring an extended operational life in high-speed rotary fusing machinery.
- Introduction
Introduction
Technical & Mechanical Highlights :
True Jointless Geometry: Manufactured without any overlapping splices or mechanical seams, providing identical perimeter measurements on both edges to ensure flawless tracking and zero belt bias.
Eradication of Seam Rupture: Eliminates the primary failure point found in traditional conveyor configurations, protecting your machine lines from sudden downtime caused by joint cracking or peeling.
Advanced ESD Control: The specialized fluoropolymer composite is infused with permanent static-dissipative properties to eliminate static buildup and facilitate smooth material transfer.
High-Modulus Substrate Options: Available with advanced woven fiberglass or high-tensile Kevlar cores to match varying mechanical stress profiles and intense pressure requirements.
Product Specifications
| Material | PTFE |
| Construction | Seamless |
| Core Material | Fiberglass |
| Reinforcement | Kevlar |
| Width Range | Variable |
| Length Range | Variable |
| Usage | Fabric fusing in textile industries |
| Features | Seamless, High-strength, Long life, Antistatic, Durable, Smooth surface |
Seamless belt for Fusing machine of the nominal Specification
| Fusing Machine | Machine Model | Belt Size | Belt Thickness |
| OSHIMA | 450F(GS) | 460mm x 1540mm/1830mm | 0.38mm |
| 600F | 625mm x 1400mm/2000mm | 0.38mm | |
| 90LD(900) | 910mm x 2450mm/2450mm | 0.42mm | |
| 100LD(1000) | 1010mm x 2450mm/2450mm | 0.42mm | |
| OSHIMA | 1400 | 1400mm x 3920mm/4500mm | 0.45mm |
| 1600 | 1600mm x 3920mm/4500mm | 0.50mm | |
| 1600L | 1600mm x 3920mm/5270mm | 0.50mm | |
| HASHIMA | HP-220K | 220mm x 1550mm/1830mm | 0.38mm |
| HP-450K | 450mm x 1550mm/1830mm | 0.38mm | |
| HP-450J | 450mm x 1360mm/1660mm | 0.38mm | |
| HP-60LN | 600mm x 2450mm/3890mm | 0.38mm |
| MACPI | 600mm x 2840mm/4708mm | 0.38mm | |
| 700mm x 3890mm/4700mm | 0.38mm | ||
| 1000mm x 3090mm/4500mm | 0.42mm | ||
| 1000mm x 3890mm/6000mm | 0.42mm | ||
| MACPI | 1400mm x 3090mm/4500mm | 0.45mm | |
| 1400mm x 3890mm/6000mm | 0.45mm | ||
| 1440mm x 2790mm/4760mm | 0.50mm | ||
| 1600mm x 4880mm/4880mm | 0.50mm | ||
| Kannegiesser | 600mm x 1940mm/2300mm | 0.38mm | |
| 620mm x 1940mm/2320mm | 0.38mm | ||
| 620mm x 2840mm/4340mm | 0.38mm | ||
| 1050mm x 3890mm/4340mm | 0.42mm | ||
| 1240mm x 3890mm/6700mm | 0.42mm | ||
| Kannegiesser | 1640mm x 3890mm/4340mm | 0.50mm | |
| 1640mm x 5450mm/6700mm | 0.50mm | ||
| 1640mm x 4720mm/5100mm | 0.50mm | ||
| 1880mm x 3890mm/6000mm | 0.50mm | ||
| 1880mm x 6700mm/9200mm | 0.50mm | ||
Application:
Fusing machine belts are compatible with a diverse range of fusing machine brands, including Oshima, Hashima, Viet, Meyer, Macpi, Fiblon, and Kannegiesser machines.
Features of PTFE fusing machine belt:
1.High temperature resistance and adherence resistance;
2.Good tensile strength, preventing deflecting;
3.Excellent capability of resistance of static;
4.mooth surface, more suits for super thin lining;
5.Flex fatigue resistance, durable, long using life;
PTFE fusing machine belt processing
- In addition to being made seamless, it can also be requested to be equipped with soft interfaces, Kevlar strips and edge protection, as well as buttons to prevent slippage.
- Tracking Guide Rivets / Eyelets: Brass or metallic positioning rivets/buttons are punched directly into the belt edges to interlock mechanically with the machine’s drive pulleys, ensuring 100% straight tracking.
- Aligator / Castor Joint with Aramid (Kevlar) Fabric Reinforcement：Once the rectangular tabs are interlocked like a zipper, a specialized Kevlar pin, PEEK cable, or stainless steel cable is threaded through the continuous hollow core to lock the splice seamlessly in place.
- Kevlar V-Guide and edge protection：Seamless belts are subject to prolonged high-speed operation and repeated bending, making their edges particularly prone to delamination, fibre fraying and abrasion damage. Edge sealing firmly bonds the base material to the Teflon coating, preventing delamination, cracking and fibre fraying at the edges.with a Kevlar (Aramid) Guide Rib (also known as a Kevlar V-Guide)，High-temperature resistant, anti-drift
In addition, our welding machine belt offers two types of processing methods. If you need any assistance, please feel free to contact us at any time.
Laminated Fusing Belts, also known as two-ply or double-layer fusing belts, incorporate static-resistant varnished cloth on the inside and tear-resistant fiberglass cloth on the outside. The two-ply design enhances the belt’s strength, prolongs its lifespan, maintains a well-balanced thickness, exhibits excellent deflecting prevention capacity, and ensures a smooth surface. This configuration is particularly beneficial for fusing super-thin fabrics.
Antistatic PTFE Fusing Machine Belts are made from PTFE coated fabrics that have been carbon loaded. This modification enhances certain properties of the PTFE material, making it more conductive and improving its antistatic characteristics.
FAQ:
Q1: Why are seamless PTFE fusing belts superior to traditional jointed belts?
A: Traditional belts rely on an overlapping joint, which creates an uneven thickness and slight perimeter length differences between the two sides. This imbalance inevitably leads to unstable tracking, uneven pressure distribution, and eventual rupture at the seam. Our seamless Teflon fusing belts are woven as a completely continuous loop, providing uniform structural integrity, perfect tracking alignment, and zero risk of seam breakage.
Q2: How does the antistatic property improve fabric handling on fusing machines?
A: Continuous friction between textiles and conveyor belts builds up a high static charge, causing lightweight fabrics and adhesive interlinings to stick to the belt surface. The integrated antistatic shield within our PTFE matrix actively dissipates this static electricity, preventing electrostatic clinging and ensuring a smooth, clean, and automatic release of materials.
